SANIFULL®
THE EASY SANITIZATION SYSTEM
SANIFULL® is the solution developed by MORC2 to ensure high standards of hygiene and safety in industrial material-handling systems. Its sliding, screw-free design allows for quick assembly and disassembly without the use of tools, facilitating cleaning and maintenance. The washable polyurethane belt ensures maximum sanitization and operational continuity even in highly critical environments.
ADVANCED SANITIZATION
FOR ENVIRONMENTS WITH HIGH HYGIENIC REQUIREMENTS
SANIFULL® was created for industries where hygiene and safety are essential requirements.
Drawing on its experience in designing systems that are highly sanitizable, MORC2 develops solutions designed to ensure cleanliness, reliability, and operational continuity.
Each component is designed to facilitate cleaning and reduce the risk of contamination:
- hermetically sealed motors
- sanitary fasteners
- finished welds
- easily cleanable surfaces
The result is a reliable technology designed for highly critical production environments.
High hygiene standards
Designed to ensure maximum washability and ease of sanitization.
Simplified cleaning
Removable components accessible without tools.
Reduction of consumption
Less use of water, detergents and maintenance.
Ideal for critical environments
Perfect for food, pharmaceutical, chemical, and cosmetic applications.
Elevator
The SANIFULL® elevator is designed to facilitate the removal of components that come into contact with the product and to enable quick and effective cleaning. The closed-loop vulcanized belt can be removed by pulling it vertically, ensuring convenience and safety even on large-scale systems.
The modular system can be integrated with:
- motorized drive and return units
- configurable straight sections
- vertical curves from 15° to 75°
- removable panels
- hoppers and product recovery tanks
All internal components can be removed without keys or tools, reducing maintenance time and the time required to replace the belt.
The stainless steel structure, with finishes designed for sanitization and corrosion resistance, ensures maximum accessibility during cleaning operations.
As the exclusive Intralox® licensee,
MORC2 offers the AIM™ (Active Integrated Motion) range of solutions.
AIM Sorter™
The SANIFULL® series Sorter™ device is designed to meet the needs of the food industry, combining accessibility, ease of cleaning, and operational safety.
System designed for the dynamic sorting of products via movable carriers. It controls direction, speed, and transfer times, ensuring high operational flexibility and compatibility with environments that have strict hygiene requirements. The Sorter™ allows products to be diverted and rotated onto another conveyor using movable pushers installed on a modular belt.
To ensure maximum accessibility during washing and sanitizing, the side panels have been redesigned with openings protected by removable covers equipped with safety microswitches. Removable drawers are also available for waste collection:
- drawer for daily cleaning
- drawer for periodic cleaning
The internal structure is designed to minimize stagnation points, hard-to-clean surfaces, and exposed components, while maintaining high structural rigidity. The components are made of materials with high mechanical and chemical resistance:
- Stainless steel
- White PE1000
- Acetal for chains and pins
All stainless steel surfaces are treated with micro-shot peening and passivation to improve hygiene, corrosion resistance, and durability.
AIM Switch™
The SANIFULL® series Switch™ device is designed to meet the needs of the food industry, combining accessibility, ease of cleaning, and operational safety.
The Switch™ enables lane switching on the same conveyor, managing one or more infeed lines and directing products according to system requirements.
To ensure maximum accessibility during washdown and sanitization, the side panels have been redesigned with openings protected by removable guards equipped with safety microswitches.
Removable drawers dedicated to waste collection are also available: daily cleaning drawer
- periodic cleaning drawer
The internal structure is designed to minimize stagnation points, hard-to-clean surfaces, and exposed components, while maintaining high structural rigidity. The components are made of materials with high mechanical and chemical resistance:
- Stainless steel
- White PE1000
- Acetal for chains and pins
All stainless steel surfaces are treated with micro-shot peening and passivation to improve hygiene, corrosion resistance, and durability.
It controls direction, speed, and transfer times, ensuring high operational flexibility and compatibility with environments that have strict hygiene requirements.
AIM Glide™
The SANIFULL® series Glide™ device is the dedicated solution for the bakery industry, ensuring the gentle and hygienic sorting of bread.
Unlike traditional switches with metal slats, it requires no lubrication and significantly reduces maintenance and cleaning times, eliminating downtime due to jams.
It maintains product orientation during transfer, even in 1:2 configurations, ensuring a smooth transition between lines without impacts or damage to bakery products.
Surfaces are designed for optimal accessibility during washing, reducing stagnation points and simplifying sanitization.
MATERIALS AND
SANITARY COMPONENTS
SANIFULL® solutions incorporate components designed to ensure high standards of hygiene and maximum ease of cleaning.
Each component is designed to withstand frequent washing and simplify sanitization procedures:
- IP69K stainless steel gearmotors
- self-draining adjustable feet
- certified hygienic mounts
- structures available in AISI 304/316
Micro-shot-blasted or 2B polished finishes improve strength, durability, and ease of cleaning over time.
PROJECTS COMPLETED WITH SANIFULL® TECHNOLOGY
OPTIMIZE YOUR
SYSTEM WITH SANIFULL®
Request a technical consultation to identify the most suitable solution and improve the hygiene, efficiency, and safety of your production line.