{"id":3019,"date":"2026-07-15T15:28:59","date_gmt":"2026-07-15T13:28:59","guid":{"rendered":"https:\/\/www.morc2.com\/project\/conveyor-for-handling-gearboxes-during-assembly-and-manufacturing\/"},"modified":"2026-07-23T15:25:52","modified_gmt":"2026-07-23T13:25:52","slug":"conveyor-for-handling-gearboxes-during-assembly-and-manufacturing","status":"publish","type":"project","link":"https:\/\/www.morc2.com\/en\/project\/conveyor-for-handling-gearboxes-during-assembly-and-manufacturing\/","title":{"rendered":"CONVEYOR FOR HANDLING GEARBOXES DURING ASSEMBLY AND MANUFACTURING"},"content":{"rendered":"<div class=\"et_pb_section_0 et_pb_section et_section_regular et_flex_section preset--group--divi-section--divi-sizing--default preset--group--divi-section--divi-sizing--hsj9uxo--default\">\n<div class=\"et_pb_row_0 et_pb_row et_block_row preset--group--divi-row--divi-sizing--h1k452m--default preset--module--divi-row--default\">\n<div class=\"et_pb_column_0 et_pb_column et-last-child et_flex_column et_pb_css_mix_blend_mode_passthrough et_flex_column_24_24 et_flex_column_24_24_tablet et_flex_column_24_24_phone et_flex_column_24_24_widescreen preset--group--divi-column--divi-sizing--default preset--group--divi-column--divi-sizing--hsj9uxo--default\">\n<div class=\"et_pb_text_0 et_pb_text et_pb_bg_layout_light et_pb_module et_flex_module preset--group--divi-text--divi-sizing--default preset--group--divi-text--divi-font-header--h1y3ko5--default preset--module--divi-text--default\"><div class=\"et_pb_text_inner\"><p>The handling of mechanical components requires robust, reliable systems capable of ensuring a controlled flow between manual loading and unloading operations.<\/p>\n<p>At MORC2, we design and manufacture automated conveyor systems for the industrial sector, developing custom solutions for handling components such as gearbox housings (up to 25 kg).<br \/>A concrete example is an Intralox S2400 conveyor designed to transfer the gearheads between a storage area and a picking area.<br \/>The line\u2019s operation is managed by photoelectric sensors that detect the presence of the product at the input and output, synchronizing the belt\u2019s movement with the operators\u2019 actions.<\/p>\n<p>The machine can operate in two modes:<br \/>- step mode, in which the product advances in controlled steps only when the exit zone is clear<br \/>- continuous mode, in which the conveyor belt runs until the outgoing product is detected<\/p>\n<p>In both cases, the system automatically shuts down if the product is not retrieved, preventing product buildup and ensuring operational safety.<br \/>The system also features wash cycles that can be selected from the operator panel to facilitate maintenance and maintain high standards of cleanliness.<\/p>\n<p>This solution improves ergonomics, optimizes workflow, and ensures controlled and reliable handling of components.<\/p>\n<p>Special attention has been given to protecting the product during handling: the system has been designed to prevent damage to the underside of components that come into contact with the chain, while also avoiding any alteration or contamination of the lubrication on the gearboxes. To ensure this level of cleanliness, a continuous chain cleaning and drying system has been integrated, supplemented by wash cycles that can be selected directly from the operator panel, which also help facilitate maintenance activities. <\/p>\n<\/div><\/div>\n\n<div class=\"et_pb_gallery_0 et_pb_gallery et_pb_bg_layout_light et_pb_slider et_pb_gallery_fullwidth clearfix et_pb_module preset--group--divi-gallery--divi-sizing--default\" data-auto-rotate=\"off\" data-auto-rotate-speed=\"\"><div class=\"et_pb_gallery_items et_post_gallery clearfix\" data-per_page=\"4\"><div class=\"et_pb_gallery_item et_pb_gallery_item_0_0\"><div class=\"et_pb_gallery_image landscape\" data-per_page=\"4\"><a href=\"https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_2289.jpg\" title=\"\"><img loading=\"lazy\" decoding=\"async\" width=\"640\" height=\"480\" src=\"https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_2289.jpg\" alt=\"\" class=\"wp-image-2691\" srcset=\"https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_2289.jpg 640w, https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_2289-480x360.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 640px, 100vw\" \/><span class=\"et_overlay\" data-icon=\"\" data-icon-tablet=\"\" data-icon-phone=\"\"><\/span><\/a><\/div><\/div><div class=\"et_pb_gallery_item et_pb_gallery_item_0_1\"><div class=\"et_pb_gallery_image landscape\" data-per_page=\"4\"><a href=\"https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_9981-scaled.jpg\" title=\"\"><img loading=\"lazy\" decoding=\"async\" width=\"2560\" height=\"1920\" src=\"https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_9981-scaled.jpg\" alt=\"\" class=\"wp-image-2692\" srcset=\"https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_9981-scaled.jpg 2560w, https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_9981-1280x960.jpg 1280w, https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_9981-980x735.jpg 980w, https:\/\/www.morc2.com\/wp-content\/uploads\/2026\/07\/IMG_9981-480x360.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) and (max-width: 1280px) 1280px, (min-width: 1281px) 2560px, 100vw\" \/><span class=\"et_overlay\" data-icon=\"\" data-icon-tablet=\"\" data-icon-phone=\"\"><\/span><\/a><\/div><\/div><\/div><\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":2,"featured_media":3020,"comment_status":"open","ping_status":"closed","template":"","meta":{"footnotes":""},"project_category":[2312,2316,2313,37,2315,2317,2380],"project_tag":[2320,2425,2406,2433,2388,2435,2407,2410,2412,2413,2419,2421,2382,2394,2386,2452,2321,2384,2381,2383,2396,2392,2389,2398,2404,2431,2423,2402,2427,2429,2415,2417,2400],"class_list":["post-3019","project","type-project","status-publish","has-post-thumbnail","hentry","project_category-type","project_category-mechanical","project_category-system-components","project_category-conveyors","project_category-systems","project_category-partners","project_category-intralox","project_tag-aluminum","project_tag-bonfiglioli","project_tag-cast-iron","project_tag-comer-industries","project_tag-crankcase","project_tag-dana-brevini","project_tag-gear-reducer","project_tag-gear-reducers","project_tag-gearbox-housing","project_tag-gearbox-housings","project_tag-geared-motor","project_tag-geared-motors","project_tag-mc05","project_tag-mechanical-component","project_tag-mechanical-components","project_tag-mechanical-components-2","project_tag-mechanical-engineering-industry","project_tag-mechanical-organ","project_tag-mechanical-part","project_tag-mechanical-parts","project_tag-metal","project_tag-metal-casings","project_tag-metal-housing","project_tag-metals","project_tag-metalworking","project_tag-motovario","project_tag-power-transmission","project_tag-precision-engineering","project_tag-rossi","project_tag-sew-eurodrive","project_tag-speed-reducer","project_tag-speed-reducers","project_tag-steel"],"_links":{"self":[{"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/project\/3019","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/project"}],"about":[{"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/types\/project"}],"author":[{"embeddable":true,"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/comments?post=3019"}],"version-history":[{"count":4,"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/project\/3019\/revisions"}],"predecessor-version":[{"id":3229,"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/project\/3019\/revisions\/3229"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/media\/3020"}],"wp:attachment":[{"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/media?parent=3019"}],"wp:term":[{"taxonomy":"project_category","embeddable":true,"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/project_category?post=3019"},{"taxonomy":"project_tag","embeddable":true,"href":"https:\/\/www.morc2.com\/en\/wp-json\/wp\/v2\/project_tag?post=3019"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}